New Product Introduction (NPI) / Continuous Improvement Engineer
- Job Title
- New Product Introduction (NPI) / Continuous Improvement Engineer
- Job ID
- 27742290
- Location
- Mainland, PA, 19451
- Other Location
- Description
-
New Product Introduction (NPI) / Continuous Improvement Engineer, Full-Time
Accupac is looking for a New Product Introduction (NPI) / Continuous Improvement Engineer to join our 1st shift team at our Mainland, PA. location.
Benefits
We believe our most valued resource is the people we work with. Most of our positions offer the following employee benefits:- Competitive Salary Package
- 401(k) Retirement Plan
- Vested Company Match Contribution
- Paid Time Off
- Health Savings Account
- Life Insurance with Optional Supplemental Plan
- Short-Term Paid Disability
- Health Advocacy Programs
Basic Job Functions:
The NPI / Continuous Improvement Engineer is responsible for leading the introduction of new products into manufacturing, ensuring that production processes are optimized, efficient, and capable of delivering high-quality products. This role focuses on driving continuous improvement initiatives to enhance production efficiency, quality, and cost-effectiveness.
Essential Functions of the Job:- New Product Introduction (NPI):
- Lead and manage the introduction of new products into the manufacturing environment.
- Collaborate with cross-functional teams including R&D, design, manufacturing, and quality to ensure smooth product launch.
- Develop and implement manufacturing processes, work instructions, and production line layouts for new products.
- Conduct risk assessments, Failure Modes and Effects Analysis (FMEA), and implement corrective actions to mitigate potential issues during the launch phase.
- Ensure that new products meet quality, cost, and delivery targets.
- Continuous Improvement:
- Identify opportunities for process improvement and implement Lean, Six Sigma, or other continuous improvement methodologies to optimize manufacturing efficiency.
- Analyze production data to identify areas for waste reduction, productivity enhancement, and cost savings.
- Lead and facilitate Kaizen events, root cause analysis, and problem-solving sessions to drive operational improvements.
- Monitor and report on key performance indicators (KPIs) related to efficiency, quality, and productivity.
- Process Development & Optimization:
- Develop and maintain standard operating procedures (SOPs) and work instructions to ensure consistent and reliable production processes.
- Implement process control techniques and quality assurance practices to maintain product quality.
- Work closely with the production team to provide training and support on new processes and continuous improvement initiatives.
- Collaboration & Communication:
- Collaborate with suppliers and vendors to ensure the availability and quality of materials and components for new product introductions.
- Communicate effectively with internal stakeholders, including management, engineering, production, and quality teams, to drive project success.
- Support cross-functional teams in troubleshooting and resolving production-related issues.
- Perform other duties as assigned.
Minimum Requirements of the Job:- Strong understanding of Lean Manufacturing, Six Sigma, and other process improvement methodologies.
- Experience with process development, FMEA, and root cause analysis.
- Proficient in CAD software and data analysis tools (e.g., Minitab, Excel).
- Excellent problem-solving skills and ability to work in a fast-paced environment.
- Strong communication and project management skills.
- Knowledge of quality management systems is a plus.
Physical Requirements:- Able to work different schedules, hours, shifts, days, or locations occasionally as required to meet project requirements
- Able to hear/execute speech in person and over the telephone
- Able to hear alarms/sounds through ambient noise and everyday conversation
- Able to sit or stand at a desk for 50% of workday
- Ability to walk and stand on concrete floors
- Able to climb stairs occasionally
Supervisory Responsibilities: None
Travel: Yes, with approval from Supervisor
Education and/or Experience:- Bachelor’s degree in Engineering (Mechanical, Industrial, Manufacturing, or related field).
- 3+ years of experience in NPI, manufacturing engineering, or continuous improvement roles.
About Accupac
Accupac is a global contract development and manufacturing
partner for beauty, personal care and healthcare brands. We develop and
manufacture some of the world’s greatest products for global CPGs, emerging
Indie brands, and everything in between. We make products that make a difference because we care about
bettering the lives of people and the health of our planet.
- Required Skills
-
Minimum Requirements of the Job:
• Strong understanding of Lean Manufacturing, Six Sigma, and other process improvement methodologies.
• Experience with process development, FMEA, and root cause analysis.
• Proficient in CAD software and data analysis tools (e.g., Minitab, Excel).
• Excellent problem-solving skills and ability to work in a fast-paced environment.
• Strong communication and project management skills.
• Knowledge of quality management systems is a plus.
Physical Requirements:
• Able to work different schedules, hours, shifts, days, or locations occasionally as required to meet project requirements
• Able to hear/execute speech in person and over the telephone
• Able to hear alarms/sounds through ambient noise and everyday conversation
• Able to sit or stand at a desk for 50% of workday
• Ability to walk and stand on concrete floors
• Able to climb stairs occasionally
